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Standard Met-Chem Lamella Clarifier Sizes

New 15GPM Lamella ClarifierNew 30 GPM Lamella ClarifierNew 60 GPM Lamella ClarifierNew 90 GPM Lamella ClarifierNew 120 GPM Lamella ClarifierNew 180 GPM Lamella ClarifierNew 240 GPM Lamella ClarifierNew 300 GPM Lamella Clarifier

How Does a MetChem Automatic Sludge Blow Down System Work?

Components

Components

Components

 


  • Control Panel: The control panel receives signals from the sensors and automates the blowdown process based on preset parameters.
  • Pneumatic or Electric Actuated Valves: These valves control the opening and closing of the sludge discharge line.
  • Sludge Discharge Line: A pipeline that directs the sludge to a designated disposal area or further processing unit.
  • Pump : A pump is used to assist in the movement of sludge, especially if it needs to be transported over a longer distance or against gravity.

Operation

Components

Components

 

Operation of the System:

  1. Timer-Based Activation:
    • The control panel is programmed with specific time intervals for sludge blowdown.
    • At the preset times, the timer triggers the actuation of the discharge valve.

  1. Activating the Blowdown Process:
    • When the timer reaches the preset interval, it sends a signal to the control panel to open the discharge valve.
    • The valve opens, allowing the sludge to flow out of the tank through the sludge discharge line.

  1. Discharge of Sludge:
    • The sludge is discharged either by gravity or with the assistance of a pump, depending on the system's configuration.
    • The discharged sludge is directed to a sludge processing unit (such as a filter press, centrifuge, or sludge dewatering unit) or to a designated disposal area.

  1. Completion and Reset:
    • After a predetermined blowdown period, the timer sends a signal to the control panel to close the discharge valve.
    • The system resets and waits for the next timed interval to initiate the blowdown process again.

Benefits

Components

Benefits

 

  • Efficiency: Automates the sludge removal process, reducing the need for manual intervention and ensuring consistent operation.
  • Optimization: Maintains optimal sludge levels, preventing excessive accumulation that can affect the performance of the wastewater treatment system.
  • Cost-Effective: Reduces labor costs and minimizes downtime associated with manual sludge removal.
  • Safety: Decreases the risk of operator exposure to potentially hazardous sludge materials.

Reducing Landfill Waste with a Met-Chem Lamella Clarifier

 


In the quest for sustainable waste management, reducing landfill waste is a critical goal. One effective method for achieving this is through the use of advanced water treatment systems, such as the Met-Chem Lamella Clarifier. This innovative technology can significantly minimize the volume of waste that ultimately ends up in landfills.

What is a Lamella Clarifier?

A lamella clarifier, also known as an inclined plate settler, is a type of clarifier designed to remove particulates from liquids. It consists of a series of inclined plates that provide a large surface area for sedimentation. As water flows upward through the plates, the particulates settle out and accumulate at the bottom of the clarifier, from where they can be removed.

How the Met-Chem Lamella Clarifier Works

The Met-Chem Lamella Clarifier operates on the principle of gravity settling. Here's a step-by-step overview of the process:

  1. Influent Water Introduction: Wastewater containing suspended solids enters the lamella clarifier.
  2. Flow Distribution: The water is evenly distributed across the inclined plates, ensuring optimal contact with the surface area.
  3. Sedimentation: As the water moves upward between the plates, gravity causes the suspended solids to settle onto the plates.
  4. Sludge Collection: The settled solids slide down the inclined plates into a sludge hopper at the bottom of the clarifier.
  5. Effluent Discharge: The clarified water, now free of most solids, exits the top of the clarifier for further treatment or discharge.

Benefits of Using a Met-Chem Lamella Clarifier

  1. Increased Efficiency: The design of the lamella clarifier allows for a higher settling rate compared to conventional clarifiers. This increased efficiency means more solids are removed from the wastewater, resulting in less sludge generation.
  2. Space Saving: Due to its compact design, the Met-Chem Lamella Clarifier requires a smaller footprint than traditional clarifiers. This makes it suitable for facilities with limited space.
  3. Reduced Sludge Volume: By effectively removing solids from the wastewater, the volume of sludge produced is reduced. This decrease in sludge volume directly translates to less waste requiring disposal in landfills.
  4. Cost Savings: Lower sludge volumes mean reduced costs associated with sludge handling, transportation, and disposal. This can result in significant financial savings for industries and municipalities.
  5. Environmental Impact: Reducing the amount of waste sent to landfills helps mitigate the environmental impact associated with landfill operations, such as leachate generation and greenhouse gas emissions.

Applications of Met-Chem Lamella Clarifiers

Lamella clarifiers are versatile and can be used in various industries, including:

  • Municipal Water Treatment: For improving the quality of drinking water by removing particulates.
  • Industrial Wastewater Treatment: In industries such as chemical manufacturing, metal finishing, and food processing, where large volumes of wastewater are generated.
  • Mining and Mineral Processing: For the removal of suspended solids from process water and tailings.
  • Power Generation: To treat cooling water and other process waters.

Conclusion

The Met-Chem Lamella Clarifier is a valuable tool in the effort to reduce landfill waste. By efficiently removing solids from wastewater and minimizing sludge volume, it contributes to more sustainable waste management practices. Its compact design, cost savings, and environmental benefits make it an excellent choice for various industries seeking to improve their waste treatment processes and reduce their environmental footprint.

For more information about Met-Chem's range of clarifiers, visit Met-Chem's Clarifiers.

What is a lamella clarifier?

The Met-Chem Lamella Clarifier: Unmatched Excellence for You

Transforming Water Quality with The Lamella Clarifier

 

In the field of wastewater treatment, the efficiency and reliability of clarification systems are paramount. The Met-Chem lamella clarifier stands out as the superior choice for any lamella clarifier application, delivering exceptional performance and unparalleled quality. With a rich heritage, advanced engineering, and a commitment to excellence, Met-Chem offers a solution that surpasses industry standards and meets the diverse needs of modern wastewater treatment.

Why Choose the Met-Chem Lamella Clarifier?

  1. Superior Retention and Settling TimeOne of the most distinguishing features of the Met-Chem lamella clarifier is its 50-minute retention and settling time. This is twice the industry standard, ensuring that more suspended solids and particulates are effectively removed from the wastewater. The extended retention time allows for better sedimentation and improved effluent quality, making it an ideal choice for applications requiring high levels of clarity and purity.
  2. Unmatched Quality and CraftsmanshipMet-Chem takes pride in the quality of its products. Each lamella clarifier is meticulously engineered using the finest materials and components to ensure durability and long-lasting performance. The robust construction and superior craftsmanship make Met-Chem lamella clarifiers a reliable investment, capable of withstanding the rigors of industrial applications.
  3. Family-Owned ExcellenceAs a family-owned business since 1956, Met-Chem has a longstanding tradition of excellence and a deep commitment to customer satisfaction. This heritage translates into personalized service, attention to detail, and a genuine dedication to meeting the needs of each client. When you choose Met-Chem, you are not just purchasing a product; you are partnering with a company that values your success and strives to exceed your expectations.
  4. Proven Track RecordWith decades of experience in the industry, Met-Chem has established itself as a trusted leader in wastewater treatment solutions. Our lamella clarifiers have been successfully implemented in a wide range of applications, from municipal water treatment plants to industrial facilities. This proven track record is a testament to the reliability and effectiveness of our systems.
  5. Customization and FlexibilityMet-Chem understands that each wastewater treatment application is unique. That’s why our lamella clarifiers can be customized to meet the specific requirements of your operation. Whether you need a system for high flow rates, varying influent characteristics, or specific effluent quality standards, Met-Chem can design a solution that perfectly aligns with your needs.
  6. Sustainability and Environmental ResponsibilityIn addition to their superior performance, Met-Chem lamella clarifiers contribute to environmental sustainability. By efficiently removing suspended solids and other contaminants, our clarifiers help industries meet stringent environmental regulations and reduce their environmental footprint. Investing in a Met-Chem system is an investment in a cleaner, more sustainable future.

Key Features of the Met-Chem Lamella Clarifier

  1. Advanced Lamella Plate DesignThe Met-Chem lamella clarifier features an innovative plate design that maximizes settling area while minimizing footprint. The inclined plates create multiple settling zones, enhancing the separation of solids from liquids and improving overall system efficiency.
  2. Efficient Sludge HandlingOur clarifiers are equipped with efficient sludge collection and removal systems, ensuring that settled solids are effectively managed. This minimizes maintenance requirements and maximizes system uptime.
  3. Scalable and ModularMet-Chem lamella clarifiers are available in a range of sizes and configurations to accommodate different flow rates and treatment capacities. The modular design allows for easy scalability, ensuring that your system can grow with your needs.
  4. Easy IntegrationDesigned for seamless integration with other treatment processes, Met-Chem lamella clarifiers can be easily incorporated into existing wastewater treatment systems. This flexibility ensures a smooth and efficient operation, enhancing overall treatment performance.

Conclusion

The Met-Chem lamella clarifier is the best choice for any lamella clarifier application, offering superior retention and settling time, unmatched quality, and a legacy of excellence. As a family-owned business in operation since 1956, Met-Chem brings decades of expertise, personalized service, and a commitment to environmental sustainability. Choose Met-Chem for your clarification needs and experience the difference that superior engineering and dedicated craftsmanship can make.

For more information or to discuss your specific requirements, contact Met-Chem today and discover why our lamella clarifiers are the preferred choice for industries worldwide.


https://metchem.com/new-clarifiers-manufactured-by-met-chem/

Clean water exiting the metchem lamella clarifier

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